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Stamping Service
Stamping Service
Home Sheet Metal Fabrication Stamping Service

OEM Industrial Metal Electrical Cabinet and Control Box Fabrication

OEM Industrial Metal Electrical Cabinet and Control Box Fabrication

Huapusheng provides comprehensive custom sheet metal fabrication for industrial enclosures and electrical cabinets, managing the entire production cycle from initial cutting to final hardware assembly. 

 

Utilizing advanced robotic welding cells (Yaskawa and Panasonic), we ensure durable, leak-proof seams for rigid box structures. Beyond metalwork, our assembly services include the precise integration of hinges, locks, and sealing gaskets, delivering a fully finished, weather-resistant enclosure. 

 

Manufactured under ISO 9001 and IATF 16949 standards, our custom cabinets are built to safeguard critical components in power distribution, telecommunications, and automation systems.

  • Material :

    Cold Rolled Steel, Galvanized Steel, Stainless Steel, Aluminum Alloy
  • Thickness :

    1.0mm - 5.0mm
  • Surface Treatment :

    Powder Coating, Liquid Painting, Sandblasting, Silk Screening
  • Process Involved :

    Laser Cutting, CNC Bending, Welding, Hardware Assembly

Custom Welded and Assembled Housings Delivered Ready for Installation

Yaskawa Robotic Welding • Custom Lock & Seal Assembly • IATF Compliant

 

 

Power Distribution Cabinet Metal Fabrication

Product Overview

 

Welding Operations: Employs Yaskawa and Panasonic robotic welding systems to join formed sheet metal panels. The automated process produces consistent seams that define the structural framework of the enclosure.

 

Mechanical Assembly: Integrates functional hardware into the fabricated metal shell. This process involves the installation of doors, hinges, standard or custom locking mechanisms, and internal mounting plates as specified in client drawings.

 

Sealing and Finishing: Prepares the enclosure for specific operating environments. This stage includes applying sealing gaskets for ingress protection and utilizing an automated powder coating line for surface coverage.

 

Consolidated Manufacturing: Executes laser cutting, CNC bending, welding, painting, and hardware assembly within a single facility. This single-source approach coordinates the entire production cycle from flat sheet metal to the final assembled cabinet.

 

 

What Can Be Customized

 

Customization Aspects Specific Parameters & Capabilities
Enclosure Dimensions Custom height, width, and depth based on client 2D/3D drawings
Material Selection Cold rolled steel (SPCC), galvanized steel (SGCC), stainless steel, and aluminum
Welding Methods Robotic welding, TIG, MIG, and spot welding for different joint requirements
Hardware & Assembly Installation of locks, hinges, handles, DIN rails, and sealing gaskets
Surface Finishes Powder coating, liquid painting, and silk screening for technical labels

 

Application Industries

 

  • Industrial Control Systems: Metal housing for PLCs, motor drives, and factory automation panels.
  • Telecommunication Networks: Cabinets for outdoor routing equipment, server racks, and communication base stations.
  • Energy Storage & Distribution: Battery storage racks, inverter boxes, and low-voltage electrical distribution cabinets.
  • Medical Equipment Manufacturing: Internal structural chassis and external metal casings for clinical diagnostic devices.

 

 

Integrated Manufacturing Capabilities

From 12KW Laser Cutting to IP Rating Testing, we handle it all.

01

Process Flow

RAW

Fabrication

Laser / Punching / Stamping

FORM

Bending

CNC & Robotic Forming

JOIN

Welding

Robotic Welding & Riveting

COAT

Finishing

Powder / Plating / Anodizing

TEST

Assembly & QC

IP Rating / 3D Scan

02

Core Equipment

Cutting & Stamping

12KW Fiber Laser: Max 25mm thick
CNC Punching: 30 Tons (AMADA)
Hydraulic Press: Max 500 Tons

Automated Forming

21 Press Brakes: TRUMPF/AMADA
4 Bending Robots: Automated
Max Length: 4000mm (300 Tons)

Robotic Joining

13 Welding Robots: Panasonic
Riveting Center: 12-Station Servo
Laser Welding: 1500W Handheld

Advanced Validation

3D Scanner: FreeScan-X7 (0.03mm)
IP Testing: IPX5-6 Water Spray
Vision System: Planar Inspection

03

Finishing Options

  • Powder Coating & Painting Durable finishes in all RAL colors (Spray/Powder).
  • Plating & Electrocoating Zinc Plating, Electroplating, and E-Coat for steel.
  • Anodizing (Aluminum) Clear, Black, or Color Anodizing for corrosion resistance.

In-House Capabilities:

Shot Blasting Auto Polishing Screen Printing

 

Xiamen Huapusheng Sheet Metal Manufacturing Co., Ltd.

Why Partner with Huapusheng?

 

 Factory-Direct Value Leveraging our 30,000m² facility in Xiamen and automated robotic lines, we eliminate middlemen to offer competitive pricing without compromising quality.

 

Certified Reliability We adhere to ISO 9001 & IATF 16949 standards. Every component is validated using IPX5-6 labs and 3D Scanners to meet strict industrial specifications.

 

DFM & Engineering Support Beyond fabrication, our engineers provide DFM analysis to optimize your 3D files, reducing material waste and simplifying assembly for mass production.

 

Scalable Capacity From 50 prototypes to 50,000 units, our fleet of 12KW lasers and 4 bending robots ensures rapid ramp-up and on-time delivery.

 

 

Frequently Asked Questions

 
What welding techniques do you use for sheet metal enclosures? +

We utilize TIG and MIG welding for manual operations, and Panasonic/Yaskawa robotic welding cells for batch production. Spot welding is also applied for internal mounting plates and brackets.

Can you manufacture enclosures to meet specific IP protection ratings? +

Yes. We control the enclosure's sealing performance by applying specific welding techniques and installing custom rubber or silicone gaskets based on your required IP rating (e.g., IP54, IP65).

Do you procure and install the mechanical hardware, or do we need to provide it? +

We provide complete assembly. We can procure standard hardware (locks, hinges, latches) according to your Bill of Materials (BOM), or you can consign the specific components to our factory for installation.

How do you inspect the quality of the welded seams? +

Welded joints undergo visual inspection for surface defects. For projects with strict requirements, we perform dye penetrant testing to verify seam integrity before moving the parts to the powder coating line.

How are fully assembled metal cabinets packaged to prevent damage during shipping? +

Assembled units are packed using edge protectors, custom foam inserts, and PE film. For international freight, the products are secured in custom wooden crates or onto export-grade pallets.

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Details

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