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Welding Service
Welding Service
Home Sheet Metal Fabrication Welding Service

Custom Precision 5-Sided Industrial Enclosures Welding Service

Custom Precision 5-Sided Industrial Enclosures Welding Service

Our Precision Welded 5-Sided Industrial Enclosure, a premium protective solution born from our professional Custom Sheet Metal Welding Services. Leveraging advanced robotic manufacturing, this high-durability enclosure is engineered specifically for harsh outdoor and factory environments.

 

It features certified hermetic welding and integrated gasket sealing to deliver absolute structural rigidity and reliable IP65/IP66 protection against dust, moisture, and chemical ingress. Whether you need customized rapid prototypes or scaled mass production, our integrated fabrication process ensures zero-porosity seams and a clean, professional aesthetic for your mission-critical equipment.

  • Material :

    Carbon Steel, Galvanized Steel, Aluminum Alloy, Stainless Steel
  • Thickness :

    0.5mm - 8.0mm
  • Surface Treatment :

    Powder Coating, Zinc Plating, Sandblasting, Anodizing, Liquid Painting
  • Process Involved :

    CNC Punching, Mechanical Stamping, CNC Bending, Riveting & Assembly

Precision Welded 5-Sided Industrial Enclosures

Certified Hermetic Welding • Integrated Gasket Sealing • IP65/66 Rated

 

 

Precision Welded 5-Sided Industrial Enclosure with Gaskets

Product Specifications

 

Structural Design: A high-durability 5-sided enclosure configuration featuring full-seam internal welding to ensure absolute structural rigidity and a clean aesthetic exterior.

 

Sealing Technology: Equipped with precision-fitted industrial gaskets and a compressed flange design, providing a reliable barrier against dust, moisture, and chemical ingress.

 

Welding Precision: Processed using advanced robotic TIG/MIG cells to achieve uniform bead penetration and zero-porosity seams, essential for maintaining an IP65/66 protection rating.

 

Materials & Finish: Available in stainless steel or powder-coated galvanized steel, featuring deburred edges and smooth-ground welds for professional-grade industrial applications.

Welding quality control for industrial enclosures

 

 

Customization Options

 

Material Options Stainless Steel, Cold Rolled Steel, Galvanized Steel, Aluminum
Dimensions & Size 100% Customized according to your 2D/3D drawings
Material Thickness Typically 1.0mm to 5.0mm (Customizable based on structural needs)
Surface Finish Powder Coating, Painting, Zinc Plating, Anodizing, Brushing/Polishing
Protection Grade IP54, IP65, IP66, or NEMA equivalent standards

 

Primary Applications

 

  • Electrical Distribution: Protective housings for outdoor switchgear and sensitive circuit breakers.
  • Industrial Controls: Sealed terminal boxes for automated machinery and factory floor PLC units.
  • Telecommunications: Weatherproof shielding for signal routing and fiber optic junction points.
  • Renewable Energy: Robust inverter enclosures for solar and wind power harvesting systems.

Integrated Manufacturing Capabilities

From 12KW Laser Cutting to IP Rating Testing, we handle it all.

01

Process Flow

RAW

Fabrication

Laser / Punching / Stamping

FORM

Bending

CNC & Robotic Forming

JOIN

Welding

Robotic Welding & Riveting

COAT

Finishing

Powder / Plating / Anodizing

TEST

Assembly & QC

IP Rating / 3D Scan

02

Core Equipment

Cutting & Stamping

12KW Fiber Laser: Max 25mm thick
CNC Punching: 30 Tons (AMADA)
Hydraulic Press: Max 500 Tons

Automated Forming

21 Press Brakes: TRUMPF/AMADA
4 Bending Robots: Automated
Max Length: 4000mm (300 Tons)

Robotic Joining

13 Welding Robots: Panasonic
Riveting Center: 12-Station Servo
Laser Welding: 1500W Handheld

Advanced Validation

3D Scanner: FreeScan-X7 (0.03mm)
IP Testing: IPX5-6 Water Spray
Vision System: Planar Inspection

03

Finishing Options

  • Powder Coating & Painting Durable finishes in all RAL colors (Spray/Powder).
  • Plating & Electrocoating Zinc Plating, Electroplating, and E-Coat for steel.
  • Anodizing (Aluminum) Clear, Black, or Color Anodizing for corrosion resistance.

In-House Capabilities:

Shot Blasting Auto Polishing Screen Printing

 

Xiamen Huapusheng Sheet Metal Manufacturing Co., Ltd. Factory

Why Partner with Huapusheng?

 

 Factory-Direct Value Leveraging our 30,000m² facility in Xiamen and automated robotic lines, we eliminate middlemen to offer competitive pricing without compromising quality.

 

Certified Reliability We adhere to ISO 9001 & IATF 16949 standards. Every component is validated using IPX5-6 labs and 3D Scanners to meet strict industrial specifications.

 

DFM & Engineering Support Beyond fabrication, our engineers provide DFM analysis to optimize your 3D files, reducing material waste and simplifying assembly for mass production.

 

Scalable Capacity From 50 prototypes to 50,000 units, our fleet of 12KW lasers and 4 bending robots ensures rapid ramp-up and on-time delivery.

 

Frequently Asked Questions

 
How do you ensure the 5-sided enclosure is waterproof? +

We utilize continuous robotic seam welding to eliminate gaps and perform rigorous air-tightness tests. Additionally, we integrate high-performance gaskets (EPDM or Silicone) that are compressed by the lid/door flange to achieve IP65 or IP66 ratings.

Can I specify custom cutouts for cable entry or fans? +

Yes. Our 12KW laser cutters and CNC punching machines allow for absolute precision in adding custom holes, louvers, and cutouts based on your DXF or STEP files.

What materials and finishes do you offer for these enclosures? +

We primarily manufacture using stainless steel and galvanized steel. For finishing, we offer in-house RAL powder coating, plating, and anodizing to ensure maximum corrosion resistance in harsh outdoor environments.

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